The maintenance service for boilers and pressure vessels is one of the most requested services at an industrial level, since this activity guarantees the efficient and safe operation of boilers and pressure vessels, in addition to prolonging their useful life.
However, during the maintenance of boilers and pressure vessels, some errors and obstacles can occur that delay the process. Below, we will learn about the common errors and obstacles that can occur during this specialized service.
Common errors during maintenance of boilers and pressure vessels
During boiler and pressure vessel maintenance, safety hazards and operational inefficiencies can occur due to the following errors:
Non-certified personnel
There may be cases where non-certified personnel are hired to carry out maintenance on boilers and pressure vessels, which is a serious mistake, as maintenance can be carried out incorrectly and cause failures or inefficient operation of the boilers and pressure vessels.
Do not keep detailed records
Failure to keep a detailed record of maintenance, inspections, and repairs of a boiler or pressure vessel is a serious mistake, as this can compromise not only its operation and safety but also compliance with industry standards, codes, and requirements.
Deficiency in inspections
Inspections are important activities during boiler and pressure vessel maintenance, especially when it comes to preventive maintenance. Carrying out poor or hasty inspections is a common and serious mistake, as signs that may indicate corrosion, wear, damage or malfunction of measurement and safety instruments (safety valves, pressure gauges, etc.) can be overlooked. We must consider that through inspections, potential problems can be identified and prevented.
Obstacles during maintenance of boilers and pressure vessels
During maintenance of boilers and pressure vessels, the following obstacles may arise:
Regulations
In some cases, maintenance of boilers and pressure vessels can be hampered by non-compliance with some of the standards and regulations for boilers and pressure vessels. It is important to note that for some companies it may be complex or difficult to obtain the corresponding certifications.
Location or access to equipment
The location of boilers and pressure vessels can sometimes be an obstacle to carrying out proper maintenance, since this type of equipment is generally located or installed in areas that are difficult to access, thus making activities such as inspections and repairs difficult.
Costs
Costs are one of the most common obstacles that companies face when needing to perform maintenance on boilers and pressure vessels, since in most cases, to carry out this activity, the equipment must stop operating, which generates production losses due to operational downtime and, in turn, maintenance can be expensive due to repairs or changes of parts.
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